Design for Manufacturability

Weed Whipper Redesign


Black and Decker 12” Trimmer/Edger, Model ST4000

Redesign by:

Michael Enochs
Joshua Martin
Adam Maurer
Jonathan Neff

Winter 2005

The Trimmer/Edger is a common lawn and garden tool used for weed-whipping and trimming grass along sidewalks, paths, or driveways. The design team was able to reduce the entire body into two injection molded pieces that can snap fit together.  This will greatly lower the cost to manufacture each unit, which will in turn reduce the price for the consumer.  A compliant member was designed to release the cutting twine, this will make the twine dispenser much more reliable when compared to the original design.  A material change to PVC, which meets the mechanical properties of the current material but does so with a lower density and a lower cost, will satisfies two major customer requirements, cost and weight. This material also allows for a translucent shield, allowing the user to see what he or she is cutting. This redesign was developed by Michael Enochs, Joshua Martin, Adam Maurer, and Jonathan Neff in Winter 2005, instructors: Prof. Sridhar Kota, Mentor Dr. Donald Malen, and Teaching Assistant Audrey Plinta.

 

Project Specifications (pdf)


 

Pictorial Summary


1. Cord Retainer:

new compliant tab holds electric cord out of working area

2. Combined Body:

main body parts are combined into two injection molded parts

3. Snap-fits:

simplifies assembly by removing multiple screws

4. Twine Release:

compliant design improves functionality

5. PVC Material:

allows for translucent design, visual of what is being cut

 

• Blender • Car Door Lock • Coffee Maker • Humidifier • Juicer • Lemonader • Motorcycle Lift • Paintball Marker • Side Mirror • Umbrella • CD-ROM • Food Processor • Jar Opener • Mop Bucket • Shifter Knob • Staple Gun • Toothbrush • Vacuum • Weed Whip •

 


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